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A Special Builder's Notes

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The Special Builder's Breakfast Club

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08 May 2020

Act IV. Scene I. A Dark Cave.

Enter three Witches. 'And now about the cauldron sing ...... de-rusting all that you put in'.

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The subframe just fitted inside the cage and after the addition of some thick fuel tubing to the bottom rim to stop the work from shorting out, I switched on the battery charger. The amperage was too high at 6 amps - 2 is recommended - but I left it for a few minutes to see if everything was working. It was. After experimenting with hooking up a bolt in the line to increase the resistance and lower the amps, I woke up and simply reduced the amps to 3 by switching to 6v motorcycle battery mode on the charger.

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An hour into the process and a thin film of rust and unidentified gloop was beginning to form on the water's surface, concentrating itself around the sacrificial anodes.

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I left it overnight and by the morning things were looking good. It was beneficial to switch off the charger for a few minutes and scoop out the scum. I left the piece working away in the tub for a couple more days to see what happened.

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The results bore some resemblance to the supper I prepared that night. It certainly wouldn't do to get them in a muddle. This experimental dish - Purè di patate e sgombri su pane tostato - was a mash of potatoes, mackerel, spring onions and tomatoes with a dash of Worcester sauce and lemon juice - on toast. Not successful; too many competing flavours and I overdid the onions. I should have mixed in some mayonnaise to add a bit of sweetness and help tone the onions down. As I didn't have any mayo at the time, I scrunched some lightly sea-salted crisps over the top instead.

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The rest of the week's offerings worked out well - Salchichas Norfolk con delicias de papa y rábano picante,

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.... Salade de maquereau et bacon,

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....Omelette avec restes,

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... und Fischfrikadellen und Spinat. When catering for the more sophisticated palate, a hint of the exotic is a winning strategy and of course, the importance of presentation can never be overstated.

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Two days later and after a scrub and hose down, the subframe was looking quite respectable. It's still going to be quite difficult to get at the internal structure and when I cut out the thin parts ready to weld in the new patches, I'll take the opportunity to have a good chip at the worst of it. The nearside torsion bar tube (on the left in this picture) had a large amount of rusty and rubbery stuff still sticking to it probably caused by its end cap not lasting as long as its adjacent number.

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Whilst the subframe was drying out, I turned my attention to the cylinder head and promptly sheared off all the bolt heads from the water jacket blanking plate. Once they're drilled out and the threads re-tapped, they'll be replaced with studs and nuts for the avoidance of a repeat performance. That's the problem with old cars, it's all double, double toil and trouble.

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