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A Special Builder's Notes

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The Special Builder's Breakfast Club

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03 December 2022

I Thought Of Something....

... and moved on. I wasn't able to source a piece of the Riley windscreen upright to extend the vertical component and reshaping what I had of the rest of the channel section wasn't an option. Solution: forget it and go with what I had by pulling the top bar down 10mm.

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There were a couple of complications in the reshaping of the screens, the first of which was how to replicate the counter bore and countersink for the original fastenings.

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Turning down a cheap tool - of the type where the pilot drill wobbles in the cutter - only took a moment once I'd managed to centre the very short bit in the chuck.

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A happily successful operation.

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With a bit of plywood shaped to fit in the slot underneath the counter bore, I was able to fill with solder the original holes before re-drilling.

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The first panel went very well, the second, for some reason was especially troublesome. Perhaps starting off with a cut in the wrong place wasn't helpful. The second panel turned out 5mm under size across its width. Who's going to notice? Someone will, they always do.

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It was obviously 'window appreciation week', as this mid-nineteenth century cast iron window frame came in for repair. Remembering my experiments with sealing an old cracked block, I first cleaned up the break and then pre-heated the area with a roofer's torch before TIG brazing the joint with silicon bronze at 60amps. It worked well - it being only a small moulding probably helped.

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The Great Collector's 6/80 is now up on the ramp and closer inspection has revealed evidence of a partial wiring loom melt-down. The replacement wiring is a mess and it's going to take some time to sort it out. Starting with the horn ring and trafficator switch assembly, there's been some butchery which, if I can't find second-hand original equipment, I'll have to dream up a scheme to replace.

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In other news: Cook's Great Grandmother's coal bucket arrived after being run over by her neighbour. It was seriously crushed, but an interesting challenge and kept me current with the planishing hammers.

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More hand-print textile tables are being built at the Norfolk works, though my part in their creation is small - I'm providing only the registration stops that sit on the screen rail.

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Apropos nothing at all, I was lucky to take this picture the other day - the first time I've seen a complete arc, I think.

previous post Chicken, Egg, Chicken.
next post 6/80.

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